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Pipe Stoppers

Inflatable High Pressure Pipe Test Plugs (6,0 - 12,0 bar)

General specifications

High-pressure pipe test plugs with built-in test connection. For testing pipelines up to 12 bar.

  • Size rangeDN50 — DN1000
  • Working pressure6,0 / 12,0 bar
  • Back pressure3,0 / 6,0 bar
  • MaterialNR + Kevlar (NBR, EPDM optional)
  • Air connectionQuick Coupling / Schrader
  • Working temp.−40 to 70 °C
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Description & features

  • The PLUGLINE Pipe Stoppers are designed for quick and reliable sealing and blocking of sewers, pipes, gullies, and drainages.
  • Recommended for repairs, maintenance, and leak inspections via hydrostatic testing.
  • During hydrostatic testing the stopper is placed at one or both ends of the line to seal it under pressure.
  • Also used to prevent ingress of water, gas, dust, debris, and rodents into newly constructed pipelines.
  • Made of high-quality NR/SBR rubber reinforced with Kevlar cord (lighter, tougher, more puncture-resistant). NBR, CR, or EPDM available on request.
  • Available pipe diameter range: DN20 – DN2800.
  • Pneumatic stoppers (also called pneumatic balls) supplied in three standard working pressures: 1.0 bar / 1.5 bar / 2.5 bar.
  • Maximum back pressure (sealing-against): 0.3 / 0.5 / 1.0 bar respectively.
  • High-pressure variants up to 6.0 bar (87 psi) and 12.0 bar (174 psi) produced on request as PLUGLINE Inflatable High Pressure Pipe Stoppers.
  • Operating temperature range: –40 °C (–40 °F) to 70 °C (158 °F).
  • High chemical resistance.

Recommended deployment procedure

Plugline Inflatable Pipe Stoppers are used for sealing, blocking and pressure testing pipework. Follow the procedure below for safe installation and removal.

01
Inspect

Verify each stopper for surface defects. Confirm reference matches purchase order. Pre-test in a clean environment to nominal 0.5 bar.

02
Position

Insert deflated. Place at least two pipe-diameters inside the bore. Secure the connector hose to the inflation valve.

03
Inflate

Inflate to nominal pressure indicated on the datasheet. Hold for 60 seconds and verify seal under audible test.

04
Test

Perform line test per EN 1610 or local code. Record drop, hold time, ambient temperature.

05
Recover

Deflate fully before withdrawal. Inspect for damage. Stopper may be reused for up to 200 cycles under nominal conditions.

Datasheets & catalogues

Download technical datasheets and product catalogues for the Inflatable Pipe Stoppers line.

Find your model

Enter your pipe diameter or filter by working pressure to highlight matching models in the table below.

Matching: All 40 models shown

Available models

48 active references.

QUICK GUIDEThe table below is a live RFQ builder — add models, tailor the options and send the list. Nothing is charged.
1FindFilter by pipe diameter or working pressure
2AddUse + / − to set the quantity of each model
3ConfigureSet the options per model in its row
4SendOpen your RFQ list and send it — we reply with a formal quotation
MATERIALNR/SBR + Kevlar standard for water & air · NBR for oils · EPDM for chemicals
AIR CONNECTIONQuick Coupling push-fit standard · Schrader Valve (tyre-type)
EYEBOLTSTop eyebolt single lifting point · Top + Bottom for long runs
Set these per model with the Configure button in each row — defaults are pre-selected, and you can add several variants of the same model.
QuantityProduct CodePipe range (mm)Min. inner dia.Max. inner dia.Working pressureBack pressureProduct diameterLengthBypass diameterWeightConfigure
0
IHTP5070A50-7050mm/1,97"70mm/2,76"6,0bar/87,02psi3,0bar/43,51psi45mm/1,77"330mm/12,99"6,35mm/1/4"1,0kg/2,20Ibs
0
IHTP5070B50-7050mm/1,97"70mm/2,76"6,0bar/87,02psi3,0bar/43,51psi45mm/1,77"330mm/12,99"2x3,17mm/2x1/8"1,2kg/2,64Ibs
0
IHTP70100A70-10070mm/2,76"100mm/3,93"6,0bar/87,02psi3,0bar/43,51psi64mm/2,52"400mm/15,75"12,70mm/1/2"1,2kg/2,64Ibs
0
IHTP70100B70-10070mm/2,76"100mm/3,93"6,0bar/87,02psi3,0bar/43,51psi64mm/2,52"400mm/15,75"2x6,35mm/2x1/4"1,3kg/2,87Ibs
0
IHTP100150A100-150100mm/3,93"150mm/5,90"6,0bar/87,02psi3,0bar/43,51psi88mm/3,46"580mm/22,83"25,40mm/1"1,8kg/3,97lbs
0
IHTP100150B100-150100mm/3,93"150mm/5,90"6,0bar/87,02psi3,0bar/43,51psi88mm/3,46"580mm/22,83"2x12,7mm/2x1/2"1,9kg/4,19lbs
0
IHTP150200A150-200150mm/5,90"200mm/7,87"6,0bar/87,02psi3,0bar/43,51psi138mm/5,43"550mm/21,65"50,80mm/2"4,0kg/8,82lbs
0
IHTP150200B150-200150mm/5,90"200mm/7,87"6,0bar/87,02psi3,0bar/43,51psi138mm/5,43"550mm/21,65"2x25,40mm/2x1"4,2kg/9,26lbs
0
IHTP200300A200-300200mm/7,87"300mm/11,81"6,0bar/87,02psi3,0bar/43,51psi185mm/7,28"650mm/25,59"50,80mm/2"7,2kg/15,87lbs
0
IHTP200300B200-300200mm/7,87"300mm/11,81"6,0bar/87,02psi3,0bar/43,51psi185mm/7,28"650mm/25,59"2x25,40mm/2x1"7,4kg/16,31lbs
0
IHTP300400A300-400300mm/11,81"400mm/15,74"6,0bar/87,02psi3,0bar/43,51psi285mm/11,22"850mm/33,46"50,80mm/2"11,0kg/24,25lbs
0
IHTP300400B300-400300mm/11,81"400mm/15,74"6,0bar/87,02psi3,0bar/43,51psi285mm/11,22"850mm/33,46"50,8mm/2" + 25,4mm/1"11,7kg/25,79lbs
0
IHTP375500A375-500375mm/14,76"500mm/19,68"6,0bar/87,02psi3,0bar/43,51psi355mm/13,98"1000mm/39,37"50,80mm/2"18,0kg/39,68lbs
0
IHTP375500B375-500375mm/14,76"500mm/19,68"6,0bar/87,02psi3,0bar/43,51psi355mm/13,98"1000mm/39,37"2x50,80mm/2x2"20,0kg/44,09lbs
0
IHTP500600A500-600500mm/19,68"600mm/23,62"6,0bar/87,02psi3,0bar/43,51psi485mm/19,09"1050mm/41,34"50,80mm/2"27,0kg/59,52lbs
0
IHTP500600B500-600500mm/19,68"600mm/23,62"6,0bar/87,02psi3,0bar/43,51psi485mm/19,09"1050mm/41,34"2x50,80mm/2x2"28,8kg/63,49lbs
0
IHTP600700A600-700600mm/23,62"700mm/27,55"6,0bar/87,02psi3,0bar/43,51psi585mm/23,03"1300mm/51,18"50,80mm/2"35,0kg/77,16lbs
0
IHTP600700B600-700600mm/23,62"700mm/27,55"6,0bar/87,02psi3,0bar/43,51psi585mm/23,03"1300mm/51,18"2x50,80mm/2x2"36,0kg/79,37lbs
0
IHTP8001000A800-1000800mm/31,49"1000mm/39,37"6,0bar/87,02psi3,0bar/43,51psi785mm/30,91"1200mm/47,24"101,60mm/4"45,0kg/99,21lbs
0
IHTP8001000B800-1000800mm/31,49"1000mm/39,37"6,0bar/87,02psi3,0bar/43,51psi785mm/30,91"1200mm/47,24"2x50,80mm/2x2"50,0kg/110,23lbs
0
IHTP12001400A1200-14001200mm/47,24"1400mm/55,11"6,0bar/87,02psi3,0bar/43,51psi1180mm/46,45"2500mm/98,42"101,60mm/4"220,0kg/484,88lbs
0
IHTP12001400A1200-14001200mm/47,24"1400mm/55,11"6,0bar/87,02psi3,0bar/43,51psi1180mm/46,45"2500mm/98,42"2x50,80mm/2x2"220,0kg/484,88lbs
0
IHTP18002000A1800-20001800mm/70,86"2000mm/78,74"6,0bar/87,02psi3,0bar/43,51psi1780mm/70,07"4000mm/157,48"101,60mm/4"320,0kg/705,28lbs
0
IHTP18002000B1800-20001800mm/70,86"2000mm/78,74"6,0bar/87,02psi3,0bar/43,51psi1780mm/70,07"4000mm/157,48"2x50,80mm/2x2"320,0kg/705,28lbs
0
IHTP50A5050mm/1,9750mm/1,97"12,0bar/174,04psi6,0bar/87,02psi45mm/1,77"330mm/12,99"6,35mm/1/4"1,0kg/2,20Ibs
0
IHTP50B5050mm/1,9750mm/1,97"12,0bar/174,04psi6,0bar/87,02psi45mm/1,77"330mm/12,99"2x3,17mm/2x1/8"1,2kg/2,64Ibs
0
IHTP70A7070mm/2,76"70mm/2,76"12,0bar/174,04psi6,0bar/87,02psi64mm/2,52"400mm/15,75"12,70mm/1/2"1,2kg/2,64Ibs
0
IHTP70B7070mm/2,76"70mm/2,76"12,0bar/174,04psi6,0bar/87,02psi64mm/2,52"400mm/15,75"2x6,35mm/2x1/4"1,3kg/2,87Ibs
0
IHTP100A100100mm/3,93"100mm/3,93"12,0bar/174,04psi6,0bar/87,02psi88mm/3,46"580mm/22,83"25,40mm/1"1,8kg/3,97lbs
0
IHTP100B100100mm/3,93"100mm/3,93"12,0bar/174,04psi6,0bar/87,02psi88mm/3,46"580mm/22,83"2x12,7mm/2x1/2"1,9kg/4,19lbs
0
IHTP150A150150mm/5,90"150mm/5,90"12,0bar/174,04psi6,0bar/87,02psi138mm/5,43"550mm/21,65"50,80mm/2"4,0kg/8,82lbs
0
IHTP150B150150mm/5,90"150mm/5,90"12,0bar/174,04psi6,0bar/87,02psi138mm/5,43"550mm/21,65"2x25,40mm/2x1"4,2kg/9,26lbs
0
IHTP200A200200mm/7,87"200mm/7,87"12,0bar/174,04psi6,0bar/87,02psi185mm/7,28"650mm/25,59"50,80mm/2"7,2kg/15,87lbs
0
IHTP200B200200mm/7,87"200mm/7,87"12,0bar/174,04psi6,0bar/87,02psi185mm/7,28"650mm/25,59"2x25,40mm/2x1"7,4kg/16,31lbs
0
IHTP300A300300mm/11,81"300mm/11,81"12,0bar/174,04psi6,0bar/87,02psi285mm/11,22"850mm/33,46"50,80mm/2"11,0kg/24,25lbs
0
IHTP300B300300mm/11,81"300mm/11,81"12,0bar/174,04psi6,0bar/87,02psi285mm/11,22"850mm/33,46"50,8mm/2" + 25,4mm/1"11,7kg/25,79lbs
0
IHTP400A400400mm/15,74"400mm/15,74"12,0bar/174,04psi6,0bar/87,02psi355mm/13,98"1000mm/39,37"50,80mm/2"18,0kg/39,68lbs
0
IHTP400B400400mm/15,74"400mm/15,74"12,0bar/174,04psi6,0bar/87,02psi355mm/13,98"1000mm/39,37"2x50,80mm/2x2"20,0kg/44,09lbs
0
IHTP500A500500mm/19,68"500mm/19,68"12,0bar/174,04psi6,0bar/87,02psi485mm/19,09"1050mm/41,34"50,80mm/2"27,0kg/59,52lbs
0
IHTP500B500500mm/19,68"500mm/19,68"12,0bar/174,04psi6,0bar/87,02psi485mm/19,09"1050mm/41,34"2x50,80mm/2x2"28,8kg/63,49lbs
0
IHTP600A600600mm/23,62"600mm/23,62"12,0bar/174,04psi6,0bar/87,02psi585mm/23,03"1300mm/51,18"50,80mm/2"35,0kg/77,16lbs
0
IHTP600B600600mm/23,62"600mm/23,62"12,0bar/174,04psi6,0bar/87,02psi585mm/23,03"1300mm/51,18"2x50,80mm/2x2"36,0kg/79,37lbs
0
IHTP800A800800mm/31,49"800mm/31,49"12,0bar/174,04psi6,0bar/87,02psi785mm/30,91"1200mm/47,24"101,60mm/4"45,0kg/99,21lbs
0
IHTP800B800800mm/31,49"800mm/31,49"12,0bar/174,04psi6,0bar/87,02psi785mm/30,91"1200mm/47,24"2x50,80mm/2x2"50,0kg/110,23lbs
0
IHTP1200A12001200mm/47,24"1200mm/47,24"12,0bar/174,04psi6,0bar/87,02psi1180mm/46,45"2500mm/98,42"101,60mm/4"220,0kg/484,88lbs
0
IHTP1200B12001200mm/47,24"1200mm/47,24"12,0bar/174,04psi6,0bar/87,02psi1180mm/46,45"2500mm/98,42"2x50,80mm/2x2"220,0kg/484,88lbs
0
IHTP1800A18001800mm/70,86"1800mm/70,86"12,0bar/174,04psi6,0bar/87,02psi1780mm/70,07"4000mm/157,48"101,60mm/4"320,0kg/705,28lbs
0
IHTP1800B18001800mm/70,86"1800mm/70,86"12,0bar/174,04psi6,0bar/87,02psi1780mm/70,07"4000mm/157,48"2x50,80mm/2x2"320,0kg/705,28lbs
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