Inflatable Pipe Test Plugs

The PLUGLINE Inflatable Pipe Test Plugs offered here are the right choice for repairs, maintenance, or leak tests of newly constructed or refurbished pipelines. 
Hydrostatic testing is essential in pipelines and sewers to ensure their safe and effective operation. Tests are carried out to control faults such as cracks, leaks, welding defects in these pipelines and sewers.
To perform the test, the ends of the pipeline are blocked with the Inflatable Pipe Test Plugs and the Inflatable Pipe Stoppers, the pipes are filled with water and pressurized to a predetermined test pressure.
Instead of the traditionally used pipe ends being blocked with temporary welded flanges that will be removed after testing, the use of Inflatable Pipe Test Plugs and Pipe Stoppers provide advantages in time, cost and labor.
They can be used to perform the tests according to Standard EN 1610:2015 with water or air on pipes.
Another common use of test plugs are to divert the flow in case of pipe inspection, cleaning, damage or repair.
They are made of high-quality special NR/SBR rubber reinforced with kevlar tire (lighter, tougher, and more puncture-resistant) cording. This material can be changed with NBR, CR, EPDM materials.
All test plugs are equipped with quick­connect couplings and nipples.
Available for pipe diameters from 50 mm (1,96") to 4200 mm (165,35").
Specified as standard working pressures 1,5 Bar (21,75 psi) and 2,5 Bar (36,25 psi). In addition to this Inflatable Pipe Test Plugs have higher working pressures can be produced.
Called as pneumatic test plugs, because of their inflatable specifications, in addition to above Inflatable/Working Pressures, they have also higher working pressures, like 6,0 Bar (87,02 psi) and 12,0 Bar (174,04 psi), they are named as PLUGLINE Inflatable High Pressure Pipe Test Plugs.
 

INFLATABLE PIPE TEST PLUGS (1,5 BAR/21,75 PSI) / BACK PRESSURE (0,5 BAR/7,25 PSI)
Product Code Nominal Size (mm) Min. Pipe Inner Dia. to be tested (mm/inch) Max. Pipe Inner Dia. to be tested (mm/inch) Max. Working Pressure (bar/psi) Product Diameter (mm/inch) Total Length of Product (mm/inch) Bypass Diameter (mm/inch) Product Weight (kg/Ibs)
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ITP50100A/1,5 50-100 50mm/1,96" 100mm/3,93" 1,5bar/21,75psi 45mm/1,77" 330mm/12,99" 6,35mm/1/4" 1,0kg/2,20lbs
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ITP50100B/1,5 50-100 50mm/1,96" 100mm/3,93" 1,5bar/21,75psi 45mm/1,77" 330mm/12,99" 2x3,17mm/2x1/8" 1,2kg/2,64lbs
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ITP70150A/1,5 70-150 70mm/2,75" 150mm/5,90" 1,5bar/21,75psi 64mm/2,51" 400mm/15,74" 12,70mm/1/2" 1,2kg/2,64lbs
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ITP70150B/1,5 70-150 70mm/2,75" 150mm/5,90" 1,5bar/21,75psi 64mm/2,51" 400mm/15,74" 2x6,35mm/2x1/4" 1,3kg/2,86lbs
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ITP100200A/1,5 100-200 100mm/3,93" 200mm/7,87" 1,5bar/21,75psi 88mm/3,46" 500mm/19,68" 25,40mm/1" 1,8kg/3,86lbs
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ITP100200B/1,5 100-200 100mm/3,93" 200mm/7,87" 1,5bar/21,75psi 88mm/3,46" 500mm/19,68" 2x12,70mm/2x1/2" 1,9kg/4,18lbs
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ITP150300A/1,5 150-300 150mm/5,90" 300mm/11,81" 1,5bar/21,75psi 138mm/5,43" 580mm/22,83" 50,80mm/2" 4,0kg/8,81lbs
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ITP150300B/1,5 150-300 150mm/5,90" 300mm/11,81" 1,5bar/21,75psi 138mm/5,43" 580mm/22,83" 25,40mm/1"+12,70mm/ 1/2" 4,2kg/9,25lbs
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ITP200400A/1,5 200-400 200mm/7,87" 400mm/15,74" 1,5bar/21,75psi 185mm/7,28" 680mm/26,77" 50,80mm/2" 7,2kg/15,87lbs
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ITP200400B/1,5 200-400 200mm/7,87" 400mm/15,74" 1,5bar/21,75psi 185mm/7,28" 680mm/26,77" 2x25,40mm/2x1" 7,4kg/16,31lbs
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ITP200500A/1,5 200-500 200mm/7,87" 500mm/19,68" 1,5bar/21,75psi 185mm/7,28" 820mm/32,28" 50,80mm/2" 8,0kg/17,63lbs
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ITP200500B/1,5 200-500 200mm/7,87" 500mm/19,68" 1,5bar/21,75psi 185mm/7,28" 820mm/32,28" 2x25,40mm/2x1" 9,0kg/19,84lbs
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ITP300600A/1,5 300-600 300mm/11,81" 600mm/23,62" 1,5bar/21,75psi 285mm/11,22" 800mm/31,49" 50,80mm/2" 11,0kg/24,25lbs
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ITP300600B/1,5 300-600 300mm/11,81" 600mm/23,62" 1,5bar/21,75psi 285mm/11,22" 800mm/31,49" 2x50,80mm/2x2" 11,7kg/25,79lbs
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ITP300600C/1,5 300-600 300mm/11,81" 600mm/23,62" 1,5bar/21,75psi 285mm/11,22" 800mm/31,49" 76,20mm/3" 11,0kg/24,25lbs
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ITP375750A/1,5 375-750 375mm/14,76" 750mm/29,52" 1,5bar/21,75psi 355mm/13,97" 1000mm/39,37" 50,80mm/2" 18,0kg/39,68lbs
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ITP375750B/1,5 375-750 375mm/14,76" 750mm/29,52" 1,5bar/21,75psi 355mm/13,97" 1000mm/39,37" 2x50,80mm/2x2" 20,0kg/44,09lbs
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ITP375750C/1,5 375-750 375mm/14,76" 750mm/29,52" 1,5bar/21,75psi 355mm/13,97" 1000mm/39,37" 76,20mm/3" 21,0kg/46,30lbs
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ITP5001000A/1,5 500-1000 500mm/19,68" 1000mm/39,37" 1,5bar/21,75psi 480mm/18,89" 1050mm/41,33" 50,80mm/2" 27,0kg/59,52lbs
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ITP5001000B/1,5 500-1000 500mm/19,68" 1000mm/39,37" 1,5bar/21,75psi 480mm/18,89" 1050mm/41,33" 2x50,80mm/2x2" 28,0kg/61,72lbs
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ITP5001000C/1,5 500-1000 500mm/19,68" 1000mm/39,37" 1,5bar/21,75psi 480mm/18,89" 1050mm/41,33" 101,60mm/4" 32,0kg/70,55lbs
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ITP5001200A/1,5 500-1200 500mm/19,68" 1200mm/47,24" 1,5bar/21,75psi 480mm/18,89" 1400mm/55,11" 101,60mm/4" 41,0kg/90,39lbs
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ITP6001200A/1,5 600-1200 600mm/23,62" 1200mm/47,24" 1,5bar/21,75psi 585mm/23,03" 1400mm/55,11" 50,80mm/2" 35,0kg/77,16lbs
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ITP6001200B/1,5 600-1200 600mm/23,62" 1200mm/47,24" 1,5bar/21,75psi 585mm/23,03" 1400mm/55,11" 2x50,80mm/2x2" 36,0kg/79,36lbs
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ITP6001200C/1,5 600-1200 600mm/23,62" 1200mm/47,24" 1,5bar/21,75psi 585mm/23,03" 1400mm/55,11" 101,60mm/4" 36,0kg/79,36lbs
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ITP5001400A/1,5 500-1400 500mm/19,68" 1400mm/55,11" 1,5bar/21,75psi 480mm/18,89" 1900mm/74,80" 50,80mm/2" 45,0kg/99,20lbs
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ITP8001600A/1,5 800-1600 800mm/31,49" 1600mm/62,99" 1,5bar/21,75psi 780mm/30,70" 2000mm/78.74" 50,80mm/2" 45,0kg/99,20lbs
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ITP8001600B/1,5 800-1600 800mm/31,49" 1600mm/62,99" 1,5bar/21,75psi 780mm/30,70" 2000mm/78.74" 2x50,80mm/2x2" 48,0kg/105,82lbs
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ITP8002000A/1,5 800-2000 800mm/31,49" 2000mm/78,74" 1,5bar/21,75psi 780mm/30,70" 2400mm/94,48" 50,80mm/2" 70,0kg/154,28lbs
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ITP8002000B/1,5 800-2000 800mm/31,49" 2000mm/78,74" 1,5bar/21,75psi 780mm/30,70" 2400mm/94,48" 2x50,80mm/2x2" 75,0kg/165,30lbs
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ITP12002400A/1,5 1200-2400 1200mm/47,24” 2400mm/94,48” 1,5bar/21,75psi 1180mm/46,45” 3000mm/118,11” 50,80mm/2" 220,0kg/484,88lbs
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ITP12002400B/1,5 1200-2400 1200mm/47,24” 2400mm/94,48” 1,5bar/21,75psi 1180mm/46,45” 3000mm/118,11” 2x50,80mm/2x2" 230,0kg/506,92lbs
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ITP12002800A/1,5 1200-2800 1200mm/47,24” 2800mm/110,23” 1,5bar/21,75psi 1180mm/46,45” 4000mm/157,48" 50,80mm/2" 260,0kg/573,04lbs
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ITP12002800B/1,5 1200-2800 1200mm/47,24” 2800mm/110,23” 1,5bar/21,75psi 1180mm/46,45” 4000mm/157,48" 2x50,80mm/2x2" 270,0kg/595,08lbs
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ITP18003600A/1,5 1800-3600 1800mm/70.87" 3600mm/141,73" 1,5bar/21,75psi 1780mm/70.07" 4000mm/157,48" 50,80mm/2" 520,0kg/1146,08lbs
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ITP18003600B/1,5 1800-3600 1800mm/70.87" 3600mm/141,73" 1,5bar/21,75psi 1780mm/70.07" 4000mm/157,48" 2x50,80mm/2x2" 540,0kg/1190,16lbs
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ITP18004200A/1,5 1800-4200 1800mm/70.87" 4200mm/165,35" 1,5bar/21,75psi 1780mm/70.07" 6000mm/236,22" 50,80mm/2" 650,0kg/1432,60lbs
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ITP18004200B/1,5 1800-4200 1800mm/70.87" 4200mm/165,35" 1,5bar/21,75psi 1780mm/70.07" 6000mm/236,22" 2x50,80mm/2x2" 675,0kg/1487,70lbs
INFLATABLE PIPE TEST PLUGS (2,5 BAR/36,25 PSI) / BACK PRESSURE (1,0 BAR/14,50 PSI)
Product Code Nominal Size (mm) Min. Pipe Inner Dia. to be tested (mm/inch) Max. Pipe Inner Dia. to be tested (mm/inch) Max. Working Pressure (bar/psi) Product Diameter (mm/inch) Total Length of Product (mm/inch) Bypass Diameter (mm/inch) Product Weight (kg/Ibs)
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ITP3570A/2,5 35-70 35mm/1,37" 70mm/2,75" 2,5bar/36,25psi 33mm/1,29" 300mm/11,81" 1,58mm/1/16" 0,3kg/0,66lbs
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ITP50100A/2,5 50-100 50mm/1,96" 100mm/3,93" 2,5bar/36,25psi 45mm/1,77" 280mm/11,02" 6,35mm/1/4" 1,0kg/2,20lbs
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ITP70150A/2,5 70-150 70mm/2,75" 150mm/5,90" 2,5bar/36,25psi 65mm/2,55" 320mm/12,59" 12,70mm/1/2" 1,3kg/2,86lbs
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ITP70150B/2,5 70-150 70mm/2,75" 150mm/5,90" 2,5bar/36,25psi 65mm/2,55" 320mm/12.59" 2x6,35mm/2x1/4" 1,4kg/3,08lbs
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ITP100200A/2,5 100-200 100mm/3,93" 200mm/7,87" 2,5bar/36,25psi 88mm/3,46" 500mm/19,68" 25,40mm/1" 1,8kg/3,86lbs
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ITP100200B/2,5 100-200 100mm/3,93" 200mm/7,87" 2,5bar/36,25psi 88mm/3,46" 500mm/19,68" 2x12,70mm/2x1/2" 1,9kg/4,18lbs
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ITP150300A/2,5 150-300 150mm/5,90" 300mm/11,81" 2,5bar/36,25psi 138mm/5,43" 580mm/22,83" 50,80mm/2" 4,0kg/8,81lbs
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ITP150300B/2,5 150-300 150mm/5,90" 300mm/11,81" 2,5bar/36,25psi 138mm/5,43" 580mm/22,83" 25,40mm/1 + 50,80mm/1/2" 4,2kg/9,25lbs
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ITP200400A/2,5 200-400 200mm/7,87" 400mm/15,74" 2,5bar/36,25psi 185mm/7,28" 680mm/26,77" 50,80mm/2" 7,2kg/15,87lbs
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ITP200400B/2,5 200-400 200mm/7,87" 400mm/15,74" 2,5bar/36,25psi 185mm/7,28" 680mm/26,77" 2x25,40mm/2x1" 7,4kg/16,31lbs
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ITP300600A/2,5 300-600 300mm/11,81" 600mm/23,62" 2,5bar/36,25psi 285mm/11,22" 850mm/33,46" 50,80mm/2" 11,0kg/24,25lbs
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ITP300600B/2,5 300-600 300mm/11,81" 600mm/23,62" 2,5bar/36,25psi 285mm/11,22" 850mm/33,46" 2x50,80mm/2x2" 11,7kg/25,79lbs
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ITP300600C/2,5 300-600 300mm/11,81" 600mm/23,62" 2,5bar/36,25psi 285mm/11,22" 850mm/33,46" 76,20mm/3" 11,0kg/24,25lbs
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ITP375750A/2,5 375-750 375mm/14,76" 750mm/29,52" 2,5bar/36,25psi 360mm/14,17" 1000mm/39,37" 50,80mm/2" 18,0kg/39,68lbs
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ITP375750B/2,5 375-750 375mm/14,76" 750mm/29,52" 2,5bar/36,25psi 360mm/14,17" 1000mm/39,37" 2x50,80mm/2x2" 20,0kg/44,09lbs
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ITP375750C/2,5 375-750 375mm/14,76" 750mm/29,52" 2,5bar/36,25psi 360mm/14,17" 1000mm/39,37" 76,20mm/3" 21,0kg/46,30lbs
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ITP500800A/2,5 500-800 500mm/19,68" 800mm/31,49" 2,5bar/36,25psi 480mm/18,89" 1050mm/41,33" 50,80mm/2" 27,0kg/59,52lbs
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ITP500800B/2,5 500-800 500mm/19,68" 800mm/31,49" 2,5bar/36,25psi 480mm/18,89" 1050mm/41,33" 2x50,80mm/2x2" 28,8kg/63,49lbs
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ITP500800C/2,5 500-800 500mm/19,68" 800mm/31,49" 2,5bar/36,25psi 480mm/18,89" 1050mm/41,33" 101,60mm/4" 32,0kg/70,55lbs
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ITP5001000A/2,5 500-1000 500mm/19,68" 1000mm/39,37" 2,5bar/36,25psi 480mm/18,89" 1050mm/41,33" 50,80mm/2" 27,0kg/59,52lbs
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ITP5001000B/2,5 500-1000 500mm/19,68" 1000mm/39,37" 2,5bar/36,25psi 480mm/18,89" 1050mm/41,33" 2x50,80mm/2x2" 28,8kg/63,49lbs
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ITP5001000C/2,5 500-1000 500mm/19,68" 1000mm/39,37" 2,5bar/36,25psi 480mm/18,89" 1050mm/41,33" 101,60mm/4" 32,0kg/70,55lbs
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ITP6001200A/2,5 600-1200 600mm/23,62" 1200mm/47,24" 2,5bar/36,25psi 580mm/22,83" 1250mm/49,21" 50,80mm/2" 35,0kg/77,16lbs
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ITP6001200B/2,5 600-1200 600mm/23,62" 1200mm/47,24" 2,5bar/36,25psi 580mm/22,83" 1250mm/49,21" 2x50,80mm/2x2" 36,0kg/79,36lbs
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ITP6001200C/2,5 600-1200 600mm/23,62" 1200mm/47,24" 2,5bar/36,25psi 580mm/22,83" 1250mm/49,21" 101,60mm/4" 42,0kg/92,60lbs
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ITP8001600A/2,5 800-1600 800mm/31,49" 1600mm/62,99" 2,5bar/36,25psi 790mm/31,10" 1800mm/70,86" 50,80mm/2" 45,0kg/99,20lbs
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ITP8001600B/2,5 800-1600 800mm/31,49" 1600mm/62,99" 2,5bar/36,25psi 790mm/31,10" 1800mm/70,86" 2x50,80mm/2x2" 50,0kg/110,23lbs
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ITP8002000A/2,5 800-2000 800mm/31,49" 2000mm/78,74" 2,5bar/36,25psi 780mm/30,70" 2400mm/94,48" 50,80mm/2" 70,0kg/154,28lbs
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ITP8002000B/2,5 800-2000 800mm/31,49" 2000mm/78,74" 2,5bar/36,25psi 780mm/30,70" 2400mm/94,48" 2x50,80mm/2x2" 75,0kg/165,30lbs
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ITP12002400A/2,5 1200-2400 1200mm/47,24” 2400mm/94,48” 2,5bar/36,25psi 1180mm/46,45” 3000mm/118,11” 50,80mm/2" 240,0kg/528,96lbs
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ITP12002400B/2,5 1200-2400 1200mm/47,24” 2400mm/94,48” 2,5bar/36,25psi 1180mm/46,45” 3000mm/118,11” 2x50,80mm/2x2" 245,0kg/539,98lbs
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ITP12002800A/2,5 1200-2800 1200mm/47,24” 2800mm/110,23” 2,5bar/36,25psi 1180mm/46,45” 4000mm/157,48" 50,80mm/2" 300,0kg/661,20lbs
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ITP12002800B/2,5 1200-2800 1200mm/47,24” 2800mm/110,23” 2,5bar/36,25psi 1180mm/46,45” 4000mm/157,48" 2x50,80mm/2x2" 310,0kg/683,24lbs
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ITP18003600A/2,5 1800-3600 1800mm/70.87" 3600mm/141,73" 2,5bar/36,25psi 1780mm/70.07" 4000mm/157,48" 50,80mm/2" 550,0kg/1212,20lbs
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ITP18003600B/2,5 1800-3600 1800mm/70.87" 3600mm/141,73" 2,5bar/36,25psi 1780mm/70.07" 4000mm/157,48" 2x50,80mm/2x2" 560,0kg/1234,24lbs
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ITP18004200A/2,5 1800-4200 1800mm/70.87" 4200mm/165,35" 2,5bar/36,25psi 1780mm/70.07" 6000mm/236,22" 50,80mm/2" 680,0kg/1498,72lbs
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ITP18004200B/2,5 1800-4200 1800mm/70.87" 4200mm/165,35" 2,5bar/36,25psi 1780mm/70.07" 6000mm/236,22" 2x50,80mm/2x2" 690,0kg/1520,76lbs

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