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Multi-bolt tensioning for large-diameter pipelines — DN325 to DN2000
Learn More →Inflatable Pipe Stoppers (1,5 - 2,5 bar)
Pneumatic plugs designed for sealing, blocking, and leak testing of pipelines. Reinforced NR/SBR rubber with Kevlar cord.
- Size rangeDN20 — DN2800
- Working pressure1,5 / 2,5 bar
- Back pressure0,5 / 1 bar
- MaterialNR + Kevlar (NBR, CR, EPDM optional)
- Air connectionQuick Coupling / Schrader
- Working temp.−40 to 70 °C
Description & features
Plugline Inflatable Pipe Stoppers are designed for versatile and secure sealing of pipelines across a range of industrial applications. They provide reliable blockage for pipes of various sizes, helping to control flow and isolate sections for maintenance, leak testing, or repair. With durable construction and flexible sizing options, they meet the demands of sewer, water, and industrial pipelines.
Key Features
- NR + Kevlar construction: Reinforced rubber body rated for 1,5 / 2,5 bar working pressure with back pressure up to 0,5 / 1,0 bar. Operating temperature −40 to 70 °C. Quick Coupling / Schrader air connection. NBR, CR, EPDM available on request.
- Inflatable design: Secure, adaptable sealing across multiple pipe diameters for flexibility in varied applications.
- Portable and lightweight: Easy to transport and install — ideal for quick deployment in field conditions.
- Wide diameter range: DN20 – DN2800, suitable for everything from small drains to large industrial mains.
- Reliable leak prevention: Effectively seals off sections to prevent leaks and manage flow during testing or repairs.
Advantages
- Cost-effective: Enables pipe isolation and maintenance without full system shutdown, reducing downtime.
- Reusable: High-quality materials allow repeated deployment, adding long-term value across projects.
- Enhanced safety: Safe isolation of pipe sections minimises risk during maintenance or testing in high-flow areas.
- Versatile applications: One product line covers pipe types and sizes across many industries.
- Quick installation: Inflatable design allows rapid deployment and removal, cutting labour time.
Application Areas
- Sewer and drain systems: Maintenance, testing, and sealing in municipal sewer and drainage pipelines.
- Industrial pipelines: Flow control and section isolation during repair in factories and plants.
- Water supply networks: Continuous water flow while safely isolating areas for maintenance.
- Hydrostatic pressure testing: Sealing one or both ends of a pipe section to test for leaks under pressure.
- Construction projects: Quick pipe isolation in new installations or renovations — also blocks open pipe ends against water, gas, dust, debris, and rodents during construction.
Plugline Inflatable Pipe Stoppers are a trusted solution for professionals seeking dependable, flexible, and efficient sealing in pipeline applications.
Recommended deployment procedure
Plugline Inflatable Pipe Stoppers are used for sealing, blocking and pressure testing pipework. Follow the procedure below for safe installation and removal.
Verify each stopper for surface defects. Confirm reference matches purchase order. Pre-test in a clean environment to nominal 0.5 bar.
Insert deflated. Place at least two pipe-diameters inside the bore. Secure the connector hose to the inflation valve.
Inflate to nominal pressure indicated on the datasheet. Hold for 60 seconds and verify seal under audible test.
Perform line test per EN 1610 or local code. Record drop, hold time, ambient temperature.
Deflate fully before withdrawal. Inspect for damage. Stopper may be reused for up to 200 cycles under nominal conditions.
Datasheets & catalogues
Download technical datasheets and product catalogues for the Inflatable Pipe Stoppers line.
Find your model
Enter your pipe diameter or filter by working pressure to highlight matching models in the table below.
Available models
40 active references across two working-pressure ranges.
| Quantity | Product Code | Pipe range (mm) | Min. inner dia. | Max. inner dia. | Working pressure | Back pressure | Product diameter | Length | Weight | Configure |
|---|---|---|---|---|---|---|---|---|---|---|
0 | IPS50100/1,5 | 50-100 | 45mm/1,77" | 100mm/3,93" | 1,5bar/21,75psi | 0,5bar/7,25psi | 45mm/1,77" | 330mm/12,99" | 0,4kg/0,88Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS70150/1,5 | 70-150 | 70mm/2,75" | 150mm/5,90" | 1,5bar/21,75psi | 0,5bar/7,25psi | 64mm/2,51" | 370mm/14,56" | 0,6kg/1,32Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS100200/1,5 | 100-200 | 100mm/3,93" | 200mm/7,87" | 1,5bar/21,75psi | 0,5bar/7,25psi | 88mm/3,46" | 550mm/21,65" | 1,0kg/2,20Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS150300/1,5 | 150-300 | 150mm/5,90" | 300mm/11,81" | 1,5bar/21,75psi | 0,5bar/7,25psi | 138mm/5,43" | 550mm/21,65" | 1,2kg/2,64Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS200400/1,5 | 200-400 | 200mm/7,87" | 400mm/15,74" | 1,5bar/21,75psi | 0,5bar/7,25psi | 185mm/7,28" | 650mm/25,59" | 3,4kg/7,49Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS200500/1,5 | 200-500 | 200mm/7,87" | 500mm/19,68" | 1,5bar/21,75psi | 0,5bar/7,25psi | 185mm/7,28" | 800mm/31,49" | 3,7kg/8,15Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS300600/1,5 | 300-600 | 300mm/11,81" | 600mm/23,62" | 1,5bar/21,75psi | 0,5bar/7,25psi | 285mm/11,22" | 850mm/33,46" | 6,6kg/14,55Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS375750/1,5 | 375-750 | 375mm/14,76" | 750mm/29,52" | 1,5bar/21,75psi | 0,5bar/7,25psi | 360mm/14,17" | 1000mm/39,37" | 9,4kg/20,72Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS500800/1,5 | 500-800 | 500mm/19,68" | 800mm/31,49" | 1,5bar/21,75psi | 0,5bar/7,25psi | 485mm/19,09" | 1000mm/39,37" | 21,0kg/46,29Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS5001000/1,5 | 500-1000 | 500mm/19,68" | 1000mm/39,37" | 1,5bar/21,75psi | 0,5bar/7,25psi | 485mm/19,09" | 1150mm/45,27" | 21,3kg/46,95Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS6001200/1,5 | 600-1200 | 600mm/23,62" | 1200mm/47,24" | 1,5bar/21,75psi | 0,5bar/7,25psi | 585mm/23,03" | 1300mm/51,18" | 25,5kg/56,21Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS5001200/1,5 | 500-1200 | 500mm/19,68" | 1200mm/47,24" | 1,5bar/21,75psi | 0,5bar/7,25psi | 485mm/19,09" | 1400mm/55,11" | 28,0kg/61,72Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS5001400/1,5 | 500-1400 | 500mm/19,68" | 1400mm/55,11" | 1,5bar/21,75psi | 0,5bar/7,25psi | 485mm/19,09" | 1900mm/74,80" | 35,5kg/78,26Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS6001600/1,5 | 600-1600 | 600mm/23,62" | 1600mm/62,99" | 1,5bar/21,75psi | 0,5bar/7,25psi | 575mm/22,63" | 1900mm/74,80" | 35,5kg/78,26Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS8001600/1,5 | 800-1600 | 800mm/31,49" | 1600mm/62,99" | 1,5bar/21,75psi | 0,5bar/7,25psi | 780mm/30,70" | 1600mm/62,99" | 46,0kg/101,41Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS8002000/1,5 | 800-2000 | 800mm/31,49" | 2000mm/78,74" | 1,5bar/21,75psi | 0,5bar/7,25psi | 780mm/30,70" | 2400mm/94,48” | 75,0kg/165,34Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS8002200/1,5 | 800-2200 | 800mm/31,49" | 2200mm/86,61" | 1,5bar/21,75psi | 0,5bar/7,25psi | 780mm/30,70" | 3200mm/125,98" | 80,0kg/176,36ıbs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS12002400/1,5 | 1200-2400 | 1200mm/47,24” | 2400mm/94,48” | 1,5bar/21,75psi | 0,5bar/7,25psi | 1180mm/46,45” | 3000mm/118,11” | 170,0kg/374,68lbs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS12002800/1,0 | 1200-2800 | 1200mm/47,24” | 2800mm/110,23" | 1,0bar/14,50psi | 0,3bar/4,35psi | 1180mm/46,45” | 4000mm/157,48" | 205,0kg/451,82lbs | |
Material Air Connection Eyebolts | ||||||||||
| Quantity | Product Code | Pipe range (mm) | Min. inner dia. | Max. inner dia. | Working pressure | Back pressure | Product diameter | Length | Weight | Configure |
|---|---|---|---|---|---|---|---|---|---|---|
0 | IPS2040/2,5 | 20-40 | 20mm/0,78" | 40mm/1,57" | 2,5bar/36,25psi | 1,0bar/14,50psi | 18mm/0,70" | 100mm/3,93" | 0,12kg/0,26lbs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS2550/2,5 | 25-50 | 25mm/0,98" | 50mm/1,96" | 2,5bar/36,25psi | 1,0bar/14,50psi | 22mm/0,86" | 110mm/4,33" | 0,5kg/1,1lbs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS3570/2,5 | 35-70 | 35mm/1,37" | 70mm/2,75" | 2,5bar/36,25psi | 1,0bar/14,50psi | 33mm/1,29" | 300mm/11,81" | 0,2kg/0,44Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS50100/2,5 | 50-100 | 50mm/1,96" | 100mm/3,93" | 2,5bar/36,25psi | 1,0bar/14,50psi | 45mm/1,77" | 330mm/12,99" | 0,4kg/0,88Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS70150/2,5 | 70-150 | 70mm/2,75" | 150mm/5,90" | 2,5bar/36,25psi | 1,0bar/14,50psi | 64mm/2,51" | 370mm/14,56" | 0,6kg/1,32Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS100200/2,5 | 100-200 | 100mm/3,93" | 200mm/7,87" | 2,5bar/36,25psi | 1,0bar/14,50psi | 88mm/3,46" | 550mm/21,65" | 1,0kg/2,20Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS150300/2,5 | 150-300 | 150mm/5,90" | 300mm/11,81" | 2,5bar/36,25psi | 1,0bar/14,50psi | 138mm/5,43" | 550mm/21,65" | 1,2kg/2,64Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS200400/2,5 | 200-400 | 200mm/7,87" | 400mm/15,74" | 2,5bar/36,25psi | 1,0bar/14,50psi | 185mm/7,28" | 650mm/25,59" | 3,6kg/7,93Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS200500/2,5 | 200-500 | 200mm/7,87" | 500mm/19,68" | 2,5bar/36,25psi | 1,0bar/14,50psi | 185mm/7,28" | 800mm/31,49" | 3,9kg/8,58lbs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS300600/2,5 | 300-600 | 300mm/11,81" | 600mm/23,62" | 2,5bar/36,25psi | 1,0bar/14,50psi | 285mm/11,22" | 850mm/33,46" | 7,0kg/15,43Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS375750/2,5 | 375-750 | 375mm/14,76" | 750mm/29,52" | 2,5bar/36,25psi | 1,0bar/14,50psi | 360mm/14,17" | 1000mm/39,37" | 9,7kg/21,38Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS500800/2,5 | 500-800 | 500mm/19,68" | 800mm/31,49" | 2,5bar/36,25psi | 1,0bar/14,50psi | 485mm/19,09" | 1000mm/39,37" | 21,0kg/46,29Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS5001000/2,5 | 500-1000 | 500mm/19,68" | 1000mm/39,37" | 2,5bar/36,25psi | 1,0bar/14,50psi | 485mm/19,09" | 1150mm/45,27" | 22,0kg/48,50Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS6001200/2,5 | 600-1200 | 600mm/23,62" | 1200mm/47,24" | 2,5bar/36,25psi | 1,0bar/14,50psi | 585mm/23,03" | 1300mm/51,18" | 26,0kg/57,32Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS5001200/2,5 | 500-1200 | 500mm/19,68" | 1200mm/47,24" | 2,5bar/36,25psi | 1,0bar/14,50psi | 485mm/19,09" | 1400mm/55,11" | 28,0kg/61,72Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS5001400/2,5 | 500-1400 | 500mm/19,68" | 1400mm/55,11" | 2,5bar/36,25psi | 1,0bar/14,50psi | 485mm/19,09" | 1900mm/74,80" | 35,0kg/77,16Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS6001600/2,5 | 600-1600 | 600mm/23,62" | 1600mm/62,99" | 2,5bar/36,25psi | 1,0bar/14,50psi | 585mm/23,03" | 1900mm/74,80" | 45,0kg/99,20ıbs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS8001600/2,5 | 800-1600 | 800mm/31,49" | 1600mm/62,99" | 2,5bar/36,25psi | 1,0bar/14,50psi | 780mm/30,70" | 1800mm/70,86" | 35,0kg/77,16Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS8002000/2,5 | 800-2000 | 800mm/31,49" | 2000mm/78,74" | 2,5bar/36,25psi | 1,0bar/14,50psi | 780mm/30,70" | 2400mm/94,48” | 75,0kg/165,34Ibs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS8002200/2,5 | 800-2200 | 800mm/31,49" | 2200mm/86,61" | 2,5bar/36,25psi | 1,0bar/14,50psi | 780mm/30,70" | 3200mm/125,98" | 80,0kg/176,36ıbs | |
Material Air Connection Eyebolts | ||||||||||
0 | IPS12002400/2,5 | 1200-2400 | 1200mm/47,24” | 2400mm/94,48” | 2,5bar/36,25psi | 1,0bar/14,50psi | 1180mm/46,45” | 3000mm/118,11” | 240,0kg/528,96lbs | |
Material Air Connection Eyebolts | ||||||||||
Recommended accessories
Compatible products commonly ordered with the IPS line.
Send the spec. We send the datasheet.
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